|Name:||W100-100 Wires Flattening And Gluing Line||Control:||Full Automatic By PLC|
|Warranty:||1 Year||After-sales Service Provided:||Engineers Available To Service Machinery Overseas, Online Support|
|Model:||W100wires-1--Staple Wire-1||Voltage:||400V 50Hz (or Customizable)|
|Designed Capacity:||13-16m/min||Power (kw):||7.5 Kw, 11 Kw|
|Dimension ( L*W*H ):||Customizable*1350*1950||Weight:||17001KG|
|Key Word:||Staple Wire Band||Usage:||Wood Nail,making Nail, Automatic Control Operation|
Brad Nail Making Machine Flattening,
Brad Nail Making Machine Gluing,
Hydraulic Nail Making Machine
1. Description of Brad Nail Making Machine Of 100Wires flattening and gluing line type staples forming machine .
The whole Staple Wire Band line is composed of 100 round wire pay-off, two rollers type flattening device, wire banding part, two wheels type traction device is reliable, wire band guiding device, two take-up for no stop running. The normal running speed of whole line is about 13-18m/min.
1)100sets Active type pay-off for spools with wire loading:
2)Two rollers type flattening device:
Two pc hard alloy steel made flattening rollers are used to rolling round steel wire into flattening wire. The 2 rollers size is Φ200*190mm, hardness of roller is HRC61, the running of two rollers is driven by motor power 11KW. The rolling tolerance of flattening wire is ±0.01mm. Normally after one year of running, the rollers need to have grinding maintenance for continuous using.
3)100wires type wire banding device
100Wires type wire banding device is same as normal type, there have straighten and flat regulation rollers both in front and back to straight the wire(the inlet side is 8 pairs rollers, the outlet side is 4 pairs rollers). The flatten wire will be combined together through 3 times of gluing,then baking. The glue will be filled onto wires automatically, the whole circle type induction heating coils will bake the wire automatically; when need to produce stainless steel strip, hot air blowing type baking will be used.
For environment protection requirements, some banding line are fixed with sealed cover and sucking blower in the bottom to get the glue steam out of workshop for special treatment before discharge. Blower power 1.1KW, totally have 10pcs blowers.
4)Two wheels S type traction device
TwoΦ600mm*200mm traction wheels are formed in "S" shape to keep 100wires in straightness during gluing. Both wheels are driven together by one motor plus gearbox in the middle, motor power is 7.5KW. Wire band will go to the bottom of further wheel first, then go to the bottom of near wheel, then wire band go outlet from the top of near wheel to next step.
5)Wire band guiding device
One group of small steel rollers, one pair of big white nylon rollers used for straightening and guiding of wire band before take-up. Drive motor power is 5.5KW.
6)Two wire band Take-up
Two sets of take-up are used at end of whole line to ensure no stop running. Each take-up is driven by 2.2KW motor. Each take-up can load about 500-600kgs wire band coils according to requirements.
2. Technical parameter
|Width of treated glue wire(mm)||100-125||100-106|
|Thickness of treated glue wire(mm)||0.8-1.4||1.7|
|Hydraulic cylinder diameter||200mm||260mm|
|Machine size(L*W*H mm)||2000*1100*1800||2000*1100*1800|
|Staple pickup machine||1set||1set|
|Power supply||380V, 50Hz||380V, 50Hz|
4. Packaging & Shipping
We can pack it by pallet, or according to the customers' specific requirements.
5. Our Services
In order to guarantee the customers are able fully to operate the machine, if the customer need, we can help customer training, includes:
(1) Correct operating mode
(2) Correct maintenance way
(3) Remove simple proble
All the products of our company have already been widely used in metal products area.
Any doubt Please contact us.
Contact Person: Mona