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Product Details:
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| RAW MATERIAL: | 56sicr6 | FINISHED PRODUCT: | Oil Temper Spring Wire |
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| APPLICATION: | Automobile Suspension Springs | Tensile Strength: | 1850Mpa, 1900-2000Mpa |
| High Light: | 2000Mpa Spring Wire Tempering Line,1900Mpa Spring Wire Tempering Line,1850Mpa automatic wire coiling machine |
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Spring wire oil tempering production line with induction heating
I. Whole Work Flow:
Pay off → Pinch rolls set No. 1 → HV-Straightener → Pinch rolls set No. 2 → Cleaning unit → Induction Quenching No.1 → Induction Quenching No.2 → Induction Quenching No.3 →Heat holding → Jet-cooling for Quenching → Induction Tempering →Heat holding → Jet-cooling for Tempering → Flaw detector → Pinch rolls set No. 3 → Oiler → Shearing → Wire separating → Wire take-up
II. Main Technical Parameters:
| No. | Item | Specification |
| 1 | Raw material | steel grades SiCr and SiCrV classes FD, TD, VD |
| 2 | Diameter | φ8,0 - φ16,0 mm |
| 3 | Working speed | Φ9.0mm--20m/min; φ14.5mm-7.5m/min |
| 4 | Induction quenching temp. | ≤1000ºC constant and adjustable (920-1000ºC) |
| 5 | Induction tempering temp. | ≤650ºC constant and adjustable (450-650ºC) |
| 6 | Temp. control accuracy | ≤ ±5ºC |
| 7 | Take-up coil dimension | φ1700-φ2200mm |
| 8 | Max. Take-up coil weight | ≥2000kg |
| 9 | Center elevation | 1000mm |
| 10 | Production method | Continuous production |
| 11 | Finished products | 1) Spring wires produced by this production line would keep uniform and straight; 2) Products keep consistence with EN10270-2:2011, tensile strength fluctuation of the same coil of spring wire would be ≤50MPa |
III. Fetures
1. The servo motor controls the spring coiling, the spring pitch ,the feeding angle, etc. separately.
2. With G code programming, the control form is more flexible. The machine can store the code, the production process can be controlled by the program itself, the winding speed can be adjusted.
3. It cvan flexibly control the spiral angle of the end ring and the pitch of the middle part, and can control the height on the spring. No manual intervention is required after the winding is completed.
Contact Person: YeGuiFeng
Tel: +86 85778256
Fax: 86-571-85778267
